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CORRUGATED SINGLE FACER ROLL ( B FLUTE )

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CORRUGATED SINGLE FACER ROLL ( B FLUTE ) CORRUGATED SINGLE FACER INDUSTRIAL PACKING MATERIAL


CORRUGATED SINGLE FACER ROLL ( B FLUTE )

Corrugated single facer roll (B flute) is a continuous roll of single-face corrugated board consisting of a fluted (wave-shaped) corrugated medium bonded to a single flat liner sheet on one side only, leaving the fluted profile exposed on the opposite side. The B flute profile is a specific corrugation size standard characterised by its relatively fine, closely spaced flutes that provide excellent crush resistance, stacking strength, and surface smoothness in a thinner overall board profile. In roll form, single facer corrugated is used as a wrapping, interleaving, cushioning, and protective packaging material that combines the rigidity and impact protection of corrugated board with the flexibility and conformability of a roll format.


B Flute Profile Specifications

Property B Flute Value
Flute height 2.4 – 3.0 mm
Flute pitch (flutes per metre)    150 – 185 flutes per metre
Flutes per linear foot 47 – 50 flutes per foot
Single face thickness 3.0 – 3.5 mm
Liner weight 100 – 200 gsm
Fluting medium weight 90 – 150 gsm
   

 

Technical Specifications — Single Facer Roll

Property Typical Value
Roll width 300, 500, 600, 800, 1000, 1200, 1500 mm
Roll length 50 – 300m per roll
Total board thickness    3.0 – 3.5 mm
Liner weight 100 – 200 gsm



Key Characteristics
  • Construction: Single face — one flat liner bonded to one corrugated fluted medium
  • Flute profile: B flute — fine, closely spaced flute pattern
  • Liner material: Kraft paper or test liner (recycled kraft)
  • Fluting medium: Semi-chemical or recycled fluting paper
  • Adhesive: Starch-based adhesive bonding liner to flute tips
  • Surface: Smooth flat liner one side; exposed open flute profile opposite side
  • Color: Natural brown kraft (standard); white top liner available
  • Format: Continuous roll wound on a cardboard core


Why B Flute

B flute is selected over other flute profiles for specific performance advantages:

Advantage Detail
Crush resistance Closely spaced flutes provide excellent resistance to flat crush and point loads
Surface smoothness Finer flute profile creates a flatter, smoother outer surface — ideal for printing
Thinner profile Thinner than A or C flute — reduces packaging volume and storage space
Stacking strength High column crush strength supports stacked loads on pallet
Die-cutting performance    Fine flute cuts cleanly and precisely with minimal fibre tearing
Tighter wrapping radius Can wrap around smaller diameter products without cracking or delaminating
Tin can and glass Ideal profile for wrapping canned goods, bottles, and glass containers



Key Performance Properties

  • Superior crush resistance — B flute profile resists point loads and compression forces that would collapse thinner materials
  • Excellent cushioning — flute cells absorb and distribute impact energy protecting contents from shock
  • Rigid yet flexible — stiff enough to protect but flexible enough to wrap around products
  • Conformable wrapping — rolls around bottles, cans, jars, and irregular shapes without cracking
  • Surface protection — smooth kraft liner prevents scratching and marking of product surfaces
  • Moisture buffering — paper construction absorbs minor humidity fluctuations protecting contents
  • Printable surface — flat kraft liner accepts flexographic and inkjet printing cleanly
  • Biodegradable and recyclable — fully paper-based construction; recyclable with cardboard waste
  • Lightweight — adds minimal weight to packaged goods reducing shipping costs
  • Easy to cut — cuts cleanly with scissors, knife, or guillotine along any line
  • Stackable protection — adds structural rigidity to wrapped or lined packaging


Common Applications

Industry Application
Glass & Ceramics Wrapping bottles, jars, glasses, ceramic pieces, and tableware
Food & Beverage Interleaving and wrapping canned goods, bottles, and glass containers
Electronics Wrapping and cushioning electronic devices, components, and assemblies
Automotive Parts Wrapping machined components, castings, and delicate assemblies
Retail & E-commerce Void fill, product wrapping, carton lining and cushioning
Furniture & Homewares Edge and corner wrapping, surface protection, interleaving
Pharmaceutical Wrapping glass vials, ampoules, and medical device packaging
Art & Antiques Protective wrapping for framed artwork, sculptures, and antiques
Industrial Manufacturing    Component protection, surface interleaving, transit packaging
Printing & Publishing Protecting printed materials, books, and publications in transit


Environmental & Sustainability Profile

Attribute Status
Recyclable ✅ Yes — fully recyclable with cardboard waste stream
Biodegradable ✅ Yes — paper-based construction
Recycled content ✅ Available — test liner and recycled fluting grades
Compostable ✅ Yes — untreated grades
FSC-certified grades    ✅ Available on request
Plastic-free ✅ Yes — entirely paper based
Carbon footprint Lower than plastic alternatives
End of life Recyclable kerbside with cardboard and paper

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